Equipment Maintenance: How To Predict Problems In Your Kitchen

  • 3 months   ago
  • 1278

In an industrial kitchen, one of the main cares to be successful in the procedures performed is the proper maintenance of equipment used daily including the application of some systems such as CMMS system. It is through this practice that the establishment can achieve the reduction of the general costs of production, avoiding even losses of money and food waste. In addition, it makes it possible to increase the useful life of the machinery, also protecting the activities of its employees and providing a safe work environment.

The importance of equipment maintenance

The constant use of equipment causes it to wear out, such as aging, corrosion, possible contamination and malfunctions. This could put at risk the health of its employees and the good progress of production.

Each machine supports a limited amount of wear, and when this limit is reached, its utility is compromised.

Therefore, the maintenance of equipment is highly relevant. Only it will be able to identify possible problems and set the appropriate correction in order to restore the machinery function so that it continues to operate normally.

Types of maintenance

There are some types of equipment maintenance, and it is valid to know them to understand their differences and determine their need within your kitchen. Come on?

Preventive maintenance

It is performed even if the equipment does not present any type of problem, precisely to anticipate the occurrence of setbacks.

Corrective maintenance

When a defect is identified on the machinery, corrective maintenance is required. In general, the defect is discovered through reports from employees who operate the equipment on a daily basis and perceive some malfunction. The presence of a technician is then requested to evaluate and take appropriate corrective measures.

Stop maintenance

Also known as "improvement maintenance", this category places equipment on standby to undergo reviews and repairs. Ensures their good performance and makes them reach the state again.

Break Maintenance

Occurs when the equipment is operated to its limit, even if the faults do not affect the development of its functions and do not generate any type of damage. Only when it finally breaks or stops running, it is sent for maintenance.

Time-based maintenance

Visual inspection, lubrication, cleaning, and replacement of parts. These are the activities that can be done within time-based maintenance, which is intended to prevent sudden problems that may lead to processes.

Conditions-based maintenance

The need for this category arises from the evaluation of the actual conditions of the equipment. Here one of the most important tools of fault identification is used: predictive maintenance, which deserves special attention.

Predictive maintenance

How does predictive maintenance work? Predictive maintenance allows you to accurately identify the actual operating conditions of equipment and machinery by means of specific data. It determines in advance the necessity of maintenance, in order to reduce the emergency work and other unplanned maintenance.

Analysis of the condition of surfaces

Examine, through visual inspection, the surface fluids of the machine, to control the degree of wear.

Structural analysis

Identifies cracks or blisters that can compromise the equipment.

Study of vibrations

It recognizes, through an apparatus, the vibrations presented during the operation of the equipment, which can cause wear, depending on its frequency and strength.

By understanding the terms above (and also applying them in your process), then you can bring your senses in a better direction.

Source: CMMS system